Innovation Nation: Marzipan Design

Reducing the amount of waste we produce is one of the keys to curbing the devastating impact throwaway culture is having on the natural environment. But there is one major barrier that gets in the wayβour inability to repair our own products.
Steven Almond, an industrial designer by trade, experienced this first-hand when he decided he wouldnβt buy anything new for a year and needed to fix his sofa.
βI had to fix my sofa, but I couldnβt,β says Steven. βThat experience opened this huge Pandoraβs Box of issues. Why do things become obsolete? Why canβt things be repaired? Why are things designed the way they are? I wanted to do something better.β
Steven is the founder of Marzipan Design, a startup based in The Atom Innovation Space at Wellington School of Business and Government, and the creator of the sustainable sofaβwhich he designed while completing his Master of Design at Te Herenga WakaβVictoria University of Wellington. Unlike a regular, mass-produced, sofa, Marzipan Designβs sofa can be easily repaired or recycled.
βBecause of how most mass-produced sofas are made, and what they are made from, there is no way to repair or recycle them easily and cost-effectively. So, they go to landfill whole, which is really wasteful,β says Steven. βThe sofa Iβve designed has a steel frame which is easily recycled, with a replaceable and biodegradable coconut fibre spring base for suspension. I also used some common materials, such as common foam and fabric, to make it easy to replace them if they wear out.β
The sofa has been designed with the circular economy in mindβa concept developed by the Ellen MacArthur Foundation that is based on three principles: keep materials in use, design out waste, and regenerate natural systems.

βMy sofa isnβt made from anything particularly remarkable, itβs how itβs put together thatβs important,β says Steven.
βMy sofa is designed to last longer and thatβs where you get the saving in carbon and pollution and all the other environmental aspects. Itβs not that itβs made from some incredibly eco-friendly material because I couldnβt find any that would perform as well, without adding significantly more cost. And, many of the materials I assumed had less environmental impact, had different impacts when I researched the full material life-cycle.
βI think thereβs been a huge pressure to build things more affordably and thatβs put a lot of pressure on the reparability of the product. But there are a lot of products coming out now which aim to change this.β
While the sofa is still a prototype it is already receiving industry attentionβSteven recently won the Lβaffare Innovation in Sustainability Award at the 2019 ECC NZ Student Craft / Design Awards for the sofaβs design.
βAll of the judges for the award were industry experts who are working on sustainability projects day-to-day for renowned Wellington companies. It was great to get that recognition that my thinking is on the right track,β says Steven.
Going forward, Steven plans to licence his design to manufacturers with the goal of eventually licencing a suite of products that all follow the same design approach. Itβs a big goal, but Steven has a lot of support from his home base in Wellington School of Business and Governmentβs Atom Innovation Spaceβa co-working space which provides a place for student businesses to base themselves as well as receive advice and support from Wellington School of Business and Governmentβs academics and established entrepreneurs who have done it all before.
“Through the University’s Entrepreneur Bootcamp Iβve found a mentor, Bart de Vries from Limber. Limber is a furniture startup, so Bart is in the same sort of space and heβs very focused on sustainability. Together weβve been working through the different options I have for getting the sofa to market,β says Steven.
“Iβve also got ongoing support around how to build my business β which is fantastic.β